NANJING LESUN SCREW CO.,LTD

Maintenance Work of Extruder

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    In order to ensure the safe and stable production of the twin screw extruder and prolong its life, the maintenance of the twin screw extruder cannot be ignored. The basic content is roughly as follows.


    1. Routine maintenance of the extruder

    The oil and lubricating oil should be changed every 4000h operation. If the main motor is a DC motor, check the carbon brushes of the motor once a month with detailed records and replace the carbon brushes when it is necessary. The electric control cabinet should be purged once a month, and the wear condition of the screw and barrel should be recorded every quarter. The gears, bearings and oil seals of the gearbox should be checked once a year. When the machine is shut down for a long time, the machine should be treated with anti-corrosion and anti-fouling.


    When the twin screw extruder elements fail, they should be repaired according to the steps and methods described in the equipment manual.


    2. Precautions for maintenance of the extruder

    Impurities are not allowed in the material. Hard materials such as metal and sand are strictly prohibited from entering the hopper and barrel. When opening the suction chamber cover, foreign objects should be strictly prevented from falling into the barrel. The extruder should be kept enough heat preservation time after heated, and the screw should be light before starting up the machine. The extruder screw is only allowed to start at low speed, and the idling time should not exceed 2 minutes. The feeding machine should gradually increase the speed after starvation feeding.

    References
    • Design Principle and Manufacturing Status of Extruder Screw

      Design Principle and Manufacturing Status of Extruder Screw

      November 24, 20211. Design principle of extruder screwThe main part of the extruder screw is an ordinary screw, which can be set in the melting section of the extruder screw or the groove of the metering section, or o...view
    • What Are the Cleaning Methods for the Screw?

      What Are the Cleaning Methods for the Screw?

      January 27, 2022The extruder screw can be cleaned by the normal replacement method or by using special detergent, the former method will consume a lot of resin.1. Water cleaning of the extruder screwUsing a small amo...view
    • How to Choose Screw for Different Raw Materials?

      How to Choose Screw for Different Raw Materials?

      December 30, 2021I. PC material (polycarbonate) of extruder screw1. Features(1) Amorphous plastic, no obvious melting point, glass transition temperature 140°-150°C, melting temperature 215°C-225°C, molding temper...view
    • Conditions and Methods of Using Barrel Screw

      Conditions and Methods of Using Barrel Screw

      May 26, 2022Extruder barrel heating is widely used resistance heating, and thermocouples are used to achieve segmented temperature control and side detection. Resistance heating is the use of resistance to genera...view
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